Bricks
are the universal unit of building, and have been for centuries.
They come in a quite bewildering array of sizes and types. The project
outlined here is a good introduction to bricklaying but the subject
has filled many books and you are encouraged to refer to other books
for additional information. Your brick supplier is also a helpful
source of information about quantities and other basics.
Although there are hundreds of different kinds of bricks, all with
different names, most are descriptive. Important names to get to
know refer to the types of bricks. For instance, commons are average
quality bricks used for work that does not show, as they are seldom
uniform in color. Facing bricks or facings are used where they
can be seen. They are well shaped and even in color. Engineering
bricks are hard, waterproof and usually used underground. Bricks
are further divided into categories of special, internal, or ordinary
to indicate quality.
There are two sizes you must deal with when planning a brick structure.
They are the actual size and the nominal size. For example, metric
standard bricks are the equivalent of the old imperial standard
bricks. They measure 230mm long, 76mrn high and 11Omm from front
to back. Metric modular bricks measure 290 x 90 x 90mm. The nominal
sizes are these sizes plus an allowance for the mortar joints between
the bricks. To get the nominal size, add 1Omm to each of the dimensions
of the actual size.
You should try to plan your wall so it is in multiples of the nominal
size. This will give a neater result with less cutting of bricks
needed.
Basic
tools.
25cm pointed trowel for buttering mortar onto the bricks.
Broad bladed cold chisel called a brick bolster and club hammer
for cutting bricks.
Hawk for holding small amounts of mortar. Make it from a 23cm square
of plywood screwed or nailed to a short length of broomstick.
A board for mixing the mortar. A 60cm square of old plywood raised
on bricks is ideal.
A story rod or gauge to ensure the rows of bricks (called courses)
are rising evenly. Make a story rod by sawing marks at intervals
up a straight piece of timber. Make them every 10Omm for modular
bricks and 86mm for standard.
To ensure that all work is level and true, you will also need a
60cm spirit level for checking vertical and horizontal planes, a
plumb-bob and a length of line and pins for building up even courses.
Bats
on your stretcher?
Bricklaying
has almost a whole language of its own. You can get by if you know
a few of the common terms, and you can learn the meanings of others
as you go along.
Course
- a horizontal layer of bricks as long and broad as the wall, including
mortar joints.
Bond
- in a brick wall the joints are never one above another. The bricks
always overlap by at least a quarter of their length and usually
half their length. This gives the wall strength and stability. There
are many ways of achieving this pattern or bond. The simplest is
called a, stretcher bond. The arrangement is made up of identical
staggered courses of stretcher bricks. Using half bricks at the
ends of courses evens out the pattern
Bed
- refers to the mortar on which each course is laid.
Stretcher
- a brick laid with its length showing on the face of the wall.
Hence, stretcher bond
Header
- a brick laid at right angles to the wall so its end shows on the
face of the wall.
Bats
- parts of bricks used to complete the bond. Cutting bricks may
make half or three-quarter bats.
Closer
- a quarter brick used to complete the bond in courses, which start
with a header. A half brick cut logway is called a Queen Closer.
Piers
- they are thicker sections of half or one-brick thickness projecting
at intervals along the length of a wall. A wall that is very long
or high needs piers built into it at intervals, from the foundations
up to the top.
Cutting
bricks.
This
takes practice but is an essential skill for successful bricklaying.
To cut, place the brick face down on a bed of sand, mark the cutting
line all around it in wax crayon and score along the line with chisel
and hammer. Then strike the chisel hard with the hammer to cut through
the brick- Allow for a few failures until you get the hang of this.
Keeping
things level.
It
is very important that all measurements be taken with care and that
you check levels in all directions to ensure the wail is rising
evenly and straight. Use the spirit level to check both the plumb
and the level of the wall. You will also need to use a line and
guide for every course. There are masonry lines that attach to the
corners or you can attach the line to nails poked into the wet mortar.
Move the line up each time and you will end up with a straighter
wall.
Building
a simple garden wall.
Now
you can put your basic knowledge to work building a simple garden
wall. Check first with your council regarding permissible heights
and any other conditions, which might affect you.
Step
1.
Dig
a trench to take the concrete foundation for the fence. Use a spirit
level to get the trench base level. Set up wooden planks beyond
the two ends of where the trench will be and stretch four string
lines taut between nails hammered into the tops of the boards. The
two inner string lines mark where the fence will go and the two
outer ones mark the edges of the trench. Foundations should usually
be as deep and at least twice as wide as the planned thickness of
the wall. Pour concrete into the trench up to the top and ensure
that it is level.
Step
2.
Mix
the mortar- Mortar is a mixture of cement, lime and sand in various
proportions. A good mixture for most jobs is one part lime. Six
parts clean - sharp builders sand and one part cement. To make the
mortar easier to work with, you can add a product called liquid
ball bearing, sold under various brand names. This can be added direct
to the cement, or diluted in water and added to the mix. Follow
the directions on the product. You can also use household liquid
detergent as a substitute for liquid ball bearing. Only mix as much
mortar as you can use in an hour, as it cannot be made workable
again once it sets. First mix the lime and water to a thick cream
on your mixing board then add the sand and finally the cement. Test
the mixture by squeezing some in your hand. It should retain the
marks of your fingers without being runny or too crumbly.
Step
3.
Next
lay out the wall with stakes and lines to establish where the corners
will be, Mark them carefully then spread a thin layer of mortar
about 60-80cm beyond each end of the concrete foundation strip.
On the mortar, mark in the lines for the corners, extending them
a few meters in both directions from each corner. Use a straight
edge and spirit level to get the angle exactly right. Use your trowel
to mark the line in the wet mortar. Hose the bricks down and keep
them damp while you work. If too dry, they absorb moisture from
the mortar and weaken it. Wear gloves to prevent the mortar drying
on your skin and keep a bucket of water handy to clean tools as
you work.
Step
4.
Now
start in one corner and lay a 2cm bed of mortar, enough for about
six bricks. Ensure the mortar doesnt cover your building lines.
Lay the first brick, indented side upwards, exactly against the
line drawn in the mortar. Check it with a level using the trowel,
butter the inside end of a second brick with mortar and press it
against the first so there is a 6mm join between them. Lay a few
more bricks this way and check that the line is aimed directly at
the marked corner at the other end of the wall Bring the string
line down to check this.
Step
5.
Put
a bed of mortar on top of the first course of six bricks and lay
about five bricks in the same way, checking the level. If you started
with a full brick on the first course, start with a half brick for
the next course so the joins are staggered, forming the required
bond. Continue until you have built a sort of pyramid in the corner
that is about four courses high.
Step
6.
Now
build the same sort of pyramid in the corner at the other end of
the wall, using the level and string line to ensure they line up.
Step
7.
Now
lay the bricks in between the corners, starting with the first course.
Work from both ends towards the centre, laying down a bed of mortar
first. If the bottom course is not quite level, use the mortar to
compensate Then check the bricks in the first course to ensure they
are level. Use the last brick in the centre (the closer) to complete
the course, varying the joint to compensate if necessary. Collect
mortar as it oozes out of the joints and put it onto your hawk for
re-use.
Step
8.
There
are a number of decorative finishes that can be used to make the
joints neat and weather-proof. For beginners, the most common is
the rubbed joint made by rubbing a rounded tool such as a piece
of pipe or dowel over the mortar joint. This must be done before
the mortar hardens so you may have to work fast on a hot day. Do
the vertical joints first then the horizontals.
Step
9.
After
jointing, brush the wall to remove any burrs or leftover mortar.
Ensure the bristles do not leave marks in the mortar joins. Any
mortar you overlook can be removed later with a wire brush.
Step
10.
If
masonry has discolored the bricks, clean it off later with a dilute
solution of one part muriatic acid to 10 parts water. Apply the
solution with a stiff brush, working from the top down. Wait a few
minutes then flush off with water. Handle the acid with care and
follow the precautions on the product. Wear gloves while using.
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